Making a Tool Box With My Daughter
My Daughter is always hanging out in the shop and as she is about to turn 7 I thought it would be a good time to build the first project with her. This Tool Box Is a great first-time project as you can learn to use a saw, hand plane, Brace and Bit, and even dowel joinery. With a little encouragement and help, most any kid could easily make this with a parent and then have the joy of making their first tool they can use for years to come.
Also, if you want full diagrams and plans you can download them for free here. https://www.woodbywright.com/shop/
Hand Plane - http://amzn.to/2hc6LQZ
Hand Saw - http://amzn.to/2n4EMRL
Brace - http://amzn.to/2hPEs9Y
Bit Set - http://amzn.to/2hZVT5T
Flush cut saw - http://amzn.to/2jI0z05
Clamps - http://amzn.to/2uNGPAQ
V-tool Carving Chisel - http://amzn.to/2kf8OjO
Glue - http://amzn.to/2kEeTHc
BLO - http://amzn.to/2hPEUVO
3/8” Dowel - http://amzn.to/2upMMl4
1” Dowel - http://amzn.to/2gVnmsv
1X4 Oak - http://amzn.to/2upWPqf
1X8 Oak - http://amzn.to/2gVkICM
Most of the time I would use a western panel saw to cross cut the lumber but for kids, the thinner blade of an eastern pull saw is easier. I start the cut, then I will hold my hands over there's to show them how to work the saw, and in a matter of a couple minutes, they will be off to the races cutting the lumber.
The same goes for the angles on the two end pieces. just put them in the vice at 45 degrees and let them cut away.
With both of the end pieces cut out, you can clamp them together and drill out the 1" hole for the handle. It is easiest to clamp them together so that the two holes line up in the future.
This is also a great opportunity to teach how a brace works. let them hold it in place while you crank the handle.
I find it easier to drill out the holes for the pins through the ends and into the bottom before the glue up. this makes glue up much easier. but this can also be done after glue up.
They should now be familiar with the brace and with the smaller 3/8" hole they can normally drill the holes on their own.
Start by drilling 3 holes along the bottom of the end caps. Then transfer the marks of the holes to the ends of the bottom piece. last drill the holes into the bottom. now you are ready for glue up.
Let them experience the fun of putting glue in and clamping it all in place. make sure to get the handle in place before clamping it up.
Now that the glue has setup we can drive in the dowels, then cut them flush with a flush cut saw. make sure to use enough glue as this is what will hold the whole thing together.
This is a great opportunity to teach how to hold a mallet and how a flush cut saw works.
For the side panels, they are fairly easy to set in place and clamp them up. With the long grain to long grain, the glue will easily hold them together till you put in the dowels later.
After glue up, you can use the brace and bit again to drill 7 holes per side. 2 go into either end cap and 3 go into the bottom. then you can repeat the last step and drive in dowels and flush cut them off.
This is the perfict opportunity to learn how to use a hand plane and smooth out the dowels and clean up the joints.
Also, My daughter wanted to try a bit of carving. Though most people think this is advances it is actually very easy for most all beginners. she drew out the design she wanted with a pencil and then I held the V-chisel in the right place and let her smack it with the carving mallet. on the last line, I let her do both hold the chisel and tap it along.
The last step is to apply the finish. I chose to use Boiled Linseed Oil. the stuff I use is home made and all natural so it is safe with hands but with the store bought stuff you might want the kids wearing gloves. if you want to know more about a BLO finish here is a video on the subject. https://youtu.be/KvSvmOwmNV8 After 3 coats have sat on it then we called it done.